1 |
Equipment |
|
|
|
Draw Texturising Machine |
Himson Super Set – AX3–N |
2 |
Main Specifications |
|
|
|
a. Products |
Polyester 30 De to 300 De |
b. No. of Positions |
312 |
c.Mechanical Speed |
400 to 1100 mpm |
d.Draw Ratio |
Optional settings values within the
above speed range. |
e.Direction of twist |
All “S” all “Z” or alternate S and Z |
f.Heating device |
Double Heater Type |
g.Dimensions ( L x W x H) |
22.0 x 6.80 x 4.85 meters |
3 |
Utility |
|
|
|
a .Electrical Power |
Rated input voltage /C 415 ± 10 %
Frequency 50 HZ ± 0.5 HZ
Supply 3 Wire + Earth + Ground
Connected Power
Motors – 88 KW with NFR
Heaters – 84.5 KW
Total – 172 |
b. Compressed Air |
Needed only while using interlancing
jets Qty and quality of supply as per jet
Selection. |
c. Air Conditioning |
Room temperature 26 ° C ± 2° C |
d. ( Only recommendation ) |
Relative Humidity 60 – 65 % |
|
2 |
Apron System |
Individual sprung apron carriers for precise
yarn control |
|
3 |
Yarn traverse over nip |
1 FR – 12 mm
2 FR – 12 mm
NFR – 12 mm |
|
f. |
Take up system |
312 sets |
|
|
1. Cradle |
Mandril less cradle |
2. Tailing Device |
RH Side |
3. Bi-conical Angle |
3° – 9°- 8° |
4. Traverse Length |
250 mm |
5. Package dia |
250 mm |
6. Maximum Package Weight |
6 Kg. |
7. Take up tube |
290 mm long 69 mm Ø or 57 mm Ø |
8. Traverse System |
Oil bath lubricated, 4 position unitswith
optimized cam profile |
9. Traverse Speed |
Upto 600 double stroke per meter |
10. Package build device |
Axial disturber with inverter controlled
Programmable motor units
6 per set programmes for winding |
|
g. |
Oiling System |
1 set |
|
|
1. Type |
Lick roller system with grooved rollers |
2. Oil feed |
Gravity feed with oil level control tank |
3. Day tank |
200liter capacity storage |
4. Roller Speed |
Variable rmp 1 to 22 |
|
h. |
Fume Exhaust |
1 set |
|
i |
Yarn suction |
1 set |
|
j. |
Yarn cutters |
26 sets ( 12 cutters each ) |
|
|
Type |
cut and hold type |
|
k. |
Detectors |
26 sets (12 each) |
|
|
Type |
Non contact type |
|
l. |
Drivers |
1 set |
|
|
1. Driver System |
Motors for individual feed-speed control by inverters |
2. Capacity of Motor |
1FR |
- 3.7 KW x 2 |
– 7.4 |
2FR |
- 11.0 KWx1 |
– 11.0 |
NFR |
- 7.5 KW x 1 |
– 7.5 |
3FR |
- 7.5 KW x 1 |
– 7.5 |
WR |
- 11.0 KWx1 |
– 11.0 |
TU |
- 11.0 KW x 2 |
– 22.0 |
TCR |
- 7.5 KW x 1 |
– 7.5 |
Suction |
- 7.5 KW x 1 |
– 7.5 |
Fume |
- 2.2KW x 2 |
– 4.4 |
Other |
- 2.2 KW |
- 2.2 |
TOTAL |
|
88KW |
|
3. Heate |
|
Primary |
2.4 KW x 26 = 62.4 KW |
Secondary |
1.7 KW x 13 = 22.1 KW |
|
84.5 KW |
|
m. |
Maintenance Platform |
1 set |
|
n. |
Creel Stand |
1 set – Box type creel |
|
|
Option |
(Rotary Creel) |
|
o. |
Electric Control System |
1 set |
|
4 |
Specification in Detail |
|
|
|
a.1st Heater |
26 Blocks of 12 positions each |
Heating System |
Vapour Phase – High efficiency System |
Temperature Range |
160 °C to 250 ° C |
Length of Heater |
1.6 meters |
Option |
|
a) Length |
1.6 meters |
Type |
Close |
b) Length |
1.6 meters |
Type |
Open |
c) Length |
2 meters |
Type |
open / close |
b. 2nd Heater |
13 Blocks of 24 positions each. |
Heating system |
Vapour Phase – High efficiency System |
Temperature Range |
140° C to 230 ° C |
Length of Heater |
1.4 meters |
c.Cooling Devices |
312 sets |
Cooling Zone Length |
1.25 meters |
Type of Cooling Device |
Natural air cooled tack Nitrogensed and
Ultra finished yarn contact area. |
d. Twisting Units |
312 sets |
Type |
Tri axial spindle – optimized geometry |
|
HE-1 (Standard Supply) |
Working dics |
Polyurethane |
|
54.5 Ø – 9mm thick |
Dics combination |
1-4-1 |
Guide Disc |
Solid Ceramic |
Driving System |
Tangential Belts |
Threading |
Portable Threader |
e. feed System |
312 sets |
1. No. of feeds |
1 FR – Nip Roller |
|
2 FR – Apron System |
|
NFR – Nip Roller (Only for AX 3N) |
|
3 RF – Nip Roller |
Optional |
|
|
|
1) This machine can be also supplied in 336 spindles, 360 spindles (split type) |
2) Co – mingling attachment- including extra set of detectors, guide, & bracket |
3) Manifolds – Air jets manifolds at intermediate position |
4)Apron – at input / output in lieu of Nip Roller |